Our integrated steel manufacturing plant is designed for efficient, controlled, and automated production, from scrap handling to finished rebar dispatch. Each department is equipped with modern machinery and quality‑focused systems to ensure consistency, safety, and high throughput.
SCRAP RECEIVING & PROCESSING
The Scrap Receiving section is the first stage of the manufacturing process and is designed for safe and efficient material handling.
The Scrap Receiving Department is equipped with the following:
- Designated scrap unloading and segregation bays
- Heavy‑duty scrap handling equipment
- Automatic Scrap Baler for dense and uniform scrap preparation
- Controlled charging system feeding the melting furnaces
This system ensures optimized melting efficiency and consistent furnace performance.
MELTING
The Melting Department forms the core of the steelmaking process.
The Melting Department is equipped with the following:
- 8 × 30‑Ton Electrical Induction Furnaces
- High‑efficiency power and cooling systems
- Precise temperature control and monitoring
- Environment‑friendly induction melting technology
These furnaces ensure uniform molten metal chemistry and high productivity.
CONTINUOUS CASTING
The Continuous Casting section converts molten steel into solid billets with controlled quality.
The Continuous Casting Facility includes:
- Fully automated Continuous Casting Machine (CCM)
- Controlled solidification and cooling systems
- Uniform billet sizing for rolling mill consistency
- Real‑time process monitoring
This process minimizes material losses and improves metallurgical soundness.
ROLLING MILL
The Rolling Mill converts billets into finished rolled products with accuracy and strength.
The Rolling Mill is equipped with:
- High‑speed rolling stands
- Controlled deformation and sizing systems
- Inline quality monitoring
- Integrated material flow from casting to rolling
This ensures optimum mechanical properties and dimensional accuracy.
WIRE PULLING UNIT
The Wire Pulling Unit enables precise diameter control and surface finish.
The Wire Pulling Department features:
- High‑precision wire drawing machines
- Controlled tension and speed regulation
- Lubrication and cooling systems
- Consistent finish and dimensional control
COOLING BED
The Cooling Bed allows uniform cooling of rolled products to achieve the required metallurgical properties.
The Cooling Bed includes:
- Mechanized cooling bed system
- Controlled air cooling
- Product straightening and alignment systems
- Safe and efficient material handling
REBAR MAKING UNIT
The Rebar Making Unit is designed to produce high‑strength reinforcement bars that meet industry standards.
The Rebar Unit includes:
- Automated cutting and sizing systems
- Rib‑forming and finishing equipment
- Length and weight accuracy control
- Compliance with relevant construction standards
MACHINE SHOP
The Machine Shop supports both production and maintenance activities across the plant, ensuring high equipment availability and precision component manufacturing.
The Machine Shop is equipped with the following:
- Centre Lathes for turning operations
- Milling Machines for precision machining
- Drilling and Tapping Machines
- Surface and Cylindrical Grinding Machines
- CNC Machines for high‑accuracy components (if applicable)
- Welding and Fabrication facilities
- Measuring and inspection tools for dimensional accuracy
The Machine Shop plays a critical role in in‑house fabrication, repair, and preventive maintenance of plant equipment.
BAG HOUSE & POLLUTION CONTROL
Environmental responsibility is a key focus of our operations.
The Bag House System includes:
- High‑efficiency dust extraction units
- Fine particulate filtration
- Compliance with environmental emission norms
- Clean and safe working environment
AUTOMATED DISPATCH UNIT
The Automated Dispatch Unit ensures efficient and error‑free product movement.
The Dispatch Department is equipped with:
- Automated bundling and weighing systems
- Barcode and identification tagging
- FIFO‑based dispatch planning
- Organized loading bays for trucks and trailers
